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Corian® Solid Surface for DIYers

Oh the Things We Can Do!

For all you DIYers out there whose springtime juices are flowing, here are some things you probably didn’t know you could do with acrylic solid surface material such as Corian®, Avonite®, LG Hi-Macs® and many other brands. Simple woodworking tools are all you need to get started.

What is Corian® (a/k/a Solid Surface)?

Solid surface is a manufactured material most commonly used for seamless countertop installations. It is frequently referred to as Corian®, a product developed by DuPont™ in 1964.

Corian solid surface bathroom vanity tops look like marble.

It can be readily cut, routed and sanded like wood and formed into countertops, shower walls, external cladding for buildings, signage, and furniture where non-porosity and infrequent maintenance are highly valued.  These are just a few of the man applications.

Solid surface is made of acrylic resin, polyester resin or a combination of the two that is then combined with filler, color pigments, and acrylic chips. This composition is most frequently extruded or poured as ½” thick sheets that are 30” x 144” and are the same color throughout their thickness.

In addition to being workable like hardwood, it can be heated and thermoformed into curved and molded shapes. It can also be printed on, using dye-sublimation techniques that deposit the ink just below the surface so the image becomes permanent.

What can be done with it?

Thermoform It

Thermoforming (the process of heating and shaping synthetic material) is an increasingly popular way to utilize solid surface to create 3D curves and rounded shapes. This is a realm Continue reading